Genset failure can cost companies dearly during load shedding

9 February 2021
A back-up power supply such as gensets is critical to reduce overall electricity demand during load-shedding. However, it is vital that such important equipment is maintained properly and serviced regularly to be able to cope with such outages.

Genset failure due to a lack of proper maintenance poses a significant business risk. Here you are not only looking at protecting the value of your assets, but what this genset actually supports and protects, argues ASP Fire CEO Michael van Niekerk.

The first issue is fuel supply. This can range from an integral tank at the base of the genset to a 2 200 litre Bulk To Farm (BTF) tank or a 210 litre drum. Here the apparent danger is the presence of flammable liquids, especially in terms of refuelling and any spillages.

Another issue is vegetation or combustible material encroaching on a genset, which can often be tucked away somewhere as an afterthought. The genset itself is a potential source of fire ignition due to the high temperatures of the manifold. If the genset is indoors, these temperatures can be considerable, especially if the ventilation is inadequate.

Proper maintenance is therefore essential. If an oil filter has not been screwed on tightly enough, for example, it can result in an oil leak. If oil sprays onto a hot manifold as a result of this, a fire will ignite. Thereafter the temperature will build quickly to a point where entrance into such a room is well-nigh impossible.

Companies and individuals often lack the correct fire-fighting equipment to deal with genset fires. For example, a dry-chemical fire extinguisher will douse the flames, but not cool down any hot surfaces. A carbon-dioxide fire extinguisher, on the other hand, might cool down the overheated genset itself, but this can damage the equipment due to thermal shock.

Gensets do not only supply standby power, but are essential to the day-to-day operations of institutions such as financial services and medical care. Hospitals, for example, will often have back-up gensets, all in the same room. If a fire breaks out in one genset, the rest of the equipment is immediately at risk.

ASP Fire recommends an automatic fire-suppression system for such environments. It is unmonitored equipment, with a high fire hazard due to the presence of both flammable liquids and combustible products, as well as electricity. “The probability of something going wrong may be slim in the mind of the end user, but in the likelihood that it does, the consequences can be potentially disastrous and even fatal,” warns van Niekerk.

In terms of fixed fire-suppression systems, a range of options is available. Sprinklers are an obvious choice, but this depends on whether or not such a system has been installed already. If not, the cost can be prohibitive, as sufficient hydraulic capacity has to be guaranteed, which means that cheaper and more effective alternatives need to be investigated.

The next best option is a clean-gas fire-suppression system. “The problem with gensets and the heat they produce is that the rooms they are located in are normally ventilated, which compromises the integrity of the enclosure. If you discharge a gas system in this environment, it is therefore not possible to maintain the concentration of that gas for a sufficient period to suppress the fire. This means that clean-gas systems are not ideal in these scenarios,” explains van Niekerk.

The third option is a water- or foam -mist fire-suppression system that only uses a minimal quantity of water. It is also far more cost-effective than the clean gases themselves necessary to recharge the system. This supresses a fire rapidly, cooling any remaining hot spots down to below the automatic ignition temperature.

A standalone water-mist fire-suppression system with mechanical activation should be inspected monthly. Gensets should by rights be started up at least once a week to ensure the batteries are charged adequately. A cursory visual inspection will also reveal any potential problems or issues.

“It is all about risk mitigation, based on how integral the genset is to the business in question. While it is essential for financial service providers and hospitals to invest in the best systems possible, smaller end users also need to look at the impact of genset failure or fire on their businesses,” points out van Niekerk.

In terms of regulations and specifications related to gensets, such enclosures are classified as D4 for certain minimum fire-proof requirements, including a specific fire rating for the walls. If the gensets in a building are not located in a purpose-built room and are stuck away in a basement next to parked cars, for example, this is a clear violation of the regulations, concludes van Niekerk.

Ends

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Notes to the Editor
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About ASP Fire
ASP Fire operates across the entire African continent from its Gauteng base, providing professional, accredited fire risk management and support to its clients. ASP Fire designs, installs and maintains a full range of fire detection and suppression equipment suited to clients’ needs. ASP Fire provides a holistic, proactive and preventative fire solution based on integrated fire risk assessment, training and consulting, with the installation and maintenance of fire detection and suppression systems that meet SABS, NFPA, FPASA, FDIA and SAQCC standards.

ASP Fire Contact
Michael van Niekerk
ASP Fire CEO
Phone: +27 (0) 11 452 2169
Cell: +27 (0) 83 779 1701
Fax: +27 (0) 86 505 1030
Email: michael [at] aspfire [dot] co [dot] za
Web: www.aspfire.co.za

Media Contact
Nomvelo Buthelezi
NGAGE Public Relations
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Fax: 086 512 3352
Cell: 083 4088 911
Email: nomvelo [at] ngage [dot] co [dot] za
Web: www.ngage.co.za

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